水晶管
石英プレート
石英ロッド
光学アプリケーション
半導体産業
研究室および化学用途A quartz slotted rod, as a specialized machining tool, is primarily used for performing slotting operations on quartz materials, such as quartz glass and quartz crystals.
| diameter | length |
|---|---|
| 10mm | 300mm |
| 10mm | 600mm |
| 12mm | 300mm |
| 12mm | 600mm |
| 14mm | 300mm |
| 14mm | 600mm |
| 15mm | 300mm |
| 15mm | 600mm |
| 15mm | 1000mm |
| 16mm | 300mm |
| 16mm | 600mm |
| 16mm | 1000mm |
| 16mm | 1200mm |
| 18mm | 300mm |
| 18mm | 600mm |
| 18mm | 1000mm |
| 18mm | 1200mm |
| 20mm | 300mm |
| 20mm | 600mm |
| 20mm | 1000mm |
| 20mm | 1200mm |
| 22mm | 300mm |
| 22mm | 600mm |
| 22mm | 1000mm |
| 22mm | 1200mm |
| 25mm | 300mm |
| 25mm | 600mm |
| 25mm | 1000mm |
| 25mm | 1200mm |
| 28mm | 300mm |
| 28mm | 600mm |
| 28mm | 1000mm |
| 28mm | 1200mm |
| 30mm | 300mm |
| 30mm | 600mm |
| 30mm | 1000mm |
| 30mm | 1200mm |
| 32mm | 300mm |
| 32mm | 600mm |
| 32mm | 1000mm |
| 32mm | 1200mm |
| 35mm | 300mm |
| 35mm | 600mm |
| 35mm | 1000mm |
| 35mm | 1200mm |
- Payment method:
By T/T or prepayment,
It depends on the quantity of the order. - Delivery time:
According to the order quantity. - Shipping method:
By sea or by air,
It depends on the customer.
Remarks：
To confirm the order,
the following parameters are required:
① outer diameter ② length ③ quantity
| 物件内容 | 資産価値 |
|---|---|
| 二酸化ケイ素 | 99.99% |
| 密度 | 2.2×10³ kg/cm³ |
| 硬度 | 5.5 - 6.5 モース硬度 570 KHN 100 |
| 引張強度 | 4.8×10⁷ Pa (N/mm2) (7000 psi) |
| 圧縮強度 | >1.1×10⁹Pa (160,000 psi) |
| 熱膨張係数 | 5.5×10-⁷cm/cm-°C (20°C-320°C) |
| 熱伝導率 | 1.4 W/m-°C |
| 比熱 | 670 J/kg-°C |
| 軟化点 | 1730度C（3146度F） |
| アニーリングポイント | 1210度C（2210度F） |
| ストレイン・ポイント | 1120度C（2048度F） |
| 作業温度 | 1200°C |
| 電気抵抗率 | 7×10⁷Ωcm (350°C) |
| サイズ | カスタマイズ |
| ロゴ | カスタマイズされたロゴ |
There are two primary methods for producing quartz rods: the continuous method and the flame fusion method (also known as the gas fusion method).
Continuous Method: In this method, quartz sand is fed from the top into a furnace, which comprises a metallic quartz crucible surrounded by electric heating elements. The quartz sand melts at high temperatures. The molten material then passes through a shaping orifice at the bottom of the crucible, producing rods, tubes, sheets, or other various specified product forms.
Flame Fusion Method: This method involves using hydrogen and oxygen to melt colorless quartz crystal. The molten material is formed into quartz glass through the melting and congealing of crystalline particles in the flame. The quartz glass is then removed from the flame through different methods and processed into quartz rods of the desired shape.
半導体産業
In the semiconductor manufacturing process, quartz slotted rods are used for machining critical components such as wafers. They ensure the precision and quality of the products through precise slotting processes.
Optical Instrument Manufacturing
Quartz slotted rods are also widely used in the manufacturing of optical instruments, for applications like creating slots in lenses and prisms to meet the needs of high-precision optical systems.
Ceramics Industry
In the shaping and sintering of ceramics, quartz slotted rods are used for creating slots with specific shapes or structures, enhancing the quality and yield of ceramic products.
その他の産業用途
The structure of a quartz stirring rod generally includes the rod body, head, and connecting rod. Heads are designed in various shapes, such as disks or cones, to meet different stirring needs. Connecting rods are typically equipped with adjustment knobs for easy adjustment of the stirring rod length.
アプリケーション・シナリオ
半導体産業
In the semiconductor manufacturing process, quartz slotted rods are used for machining critical components such as wafers. They ensure the precision and quality of the products through precise slotting processes.
Optical Instrument Manufacturing
Quartz slotted rods are also widely used in the manufacturing of optical instruments, for applications like creating slots in lenses and prisms to meet the needs of high-precision optical systems.
Ceramics Industry
In the shaping and sintering of ceramics, quartz slotted rods are used for creating slots with specific shapes or structures, enhancing the quality and yield of ceramic products.
その他の産業用途
Quartz slotted rods are used in various other industrial sectors such as glass processing and electronics manufacturing, fulfilling diverse and complex machining requirements.
The slotting process involves several steps: First, a quartz round rod is shaped into a square rod. Then, the ends of the square rod are cut, and the flatness, length, and perpendicularity of the square rod are inspected. Subsequently, the square rod is embedded into a graphite plate with an equal number of parallel “V”-shaped grooves on its upper surface. Liquid wax is then poured to secure the square rod to the “V”-shaped grooves. Finally, the liquid wax is cooled with water to solidify, completing the fixation of the square rod.
The slotting apparatus comprises a three-axis CNC machine tool with a graphite plate on its platform. The graphite plate features several parallel “V”-shaped grooves on its upper surface. This design helps improve the positioning and fixation of the quartz square rods, enhancing slotting precision.
Using quartz slotted rods offers multiple advantages, including improving the efficiency of slotting multiple square rods simultaneously, ensuring post-slotting precision, reducing damage to square rods during the slotting process, and facilitating easy removal of the slotted square rods.
quartz glass rod
Quartz Semi-Round Rod
Quartz Light Guiding Rod
Quartz Angled Light Guiding Rod
石英混合棒
Quartz Grooved Rod
Quartz Slotted V-Shaped Rod
CNC Precision Machining of Quartz Columns
石英混合棒
よくある質問
石英ガラスは硬くて脆い材料で、物理的、化学的性質が優れ、機械的硬度が非常に高く、電気絶縁性がよく、高温と耐食性に優れ、遅延性能が低く安定で、光透過性がよい。半導体、光学、電気、化学、航空宇宙、自動車などの分野で広く使用されている。硬くて脆い材料は加工が難しく、多くの分野で刃先の倒れが小さく、材料ロスが少なく、断面粗さが小さく、切断厚さ範囲が広い切断加工が急務となっている。石英ガラスの伝統的な切断方法は機械的切断、すなわち砥石切断である。非伝統的な切断方法には、ウォータージェット切断、電気化学放電ワイヤー切断、連続レーザー切断などがある。機械的切断はコストが低いが、ホイールと材料が接触するため工具の摩耗が大きく、材料が工具によって汚染されやすい。石英ガラスはエッジ崩壊、マイクロクラック、残留応力が発生しやすく、材料の強度や性能に影響する！曲線切断が難しく、研削や研磨などの後処理が必要。レーザー切断は材料に直接触れないため、接触応力がなく、複雑な曲線切断が可能です。ピコ秒レーザーは、スポット径が小さい、精度が高い、材料との作用時間が短い、作用面積が小さいなどの利点があり、硬くて脆い材料の加工に適しています。
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