Tubo de cuarzo
Placa de cuarzo
Varilla de cuarzo
Aplicaciones ópticas
Industria de semiconductores
Aplicaciones químicas y de laboratorio
Quartz flange pipes are pipe connection components made from high-purity quartz glass, featuring exceptional high-temperature resistance, corrosion resistance, and chemical stability. They are suitable for use in industries such as chemical processing, pharmaceuticals, semiconductors, and fiber optics. With their high strength and excellent sealing properties, they ensure stable operation and tight connections in high-pressure and corrosive environments.
| Contenido de la propiedad | Valores inmobiliarios |
|---|---|
| SiO2 | 99.99% |
| Densidad | 2,2×10³ kg/cm³ |
| Dureza | 5,5 - 6,5 Escala de Mohs 570 KHN 100 |
| Resistencia a la tracción | 4,8×10⁷ Pa (N/mm2) (7000 psi) |
| Resistencia a la compresión | >1,1×10⁹ Pa (160.000 psi) |
| Coeficiente de dilatación térmica | 5,5×10-⁷ cm/cm-°C (20°C-320°C) |
| Conductividad térmica | 1,4 W/m-°C |
| Calor específico | 670 J/kg-°C |
| Punto de ablandamiento | 1730°C (3146°F) |
| Punto de recocido | 1210°C (2210°F) |
| Punto de deformación | 1120°C (2048°F) |
| Temperatura de trabajo | 1200°C (2192°F) |
| Resistividad eléctrica | 7×10⁷ ohm cm (350°C) |
| Talla | Personalizado |
| Logotipo | Logotipo personalizado Aceptar |
High-Temperature Performance
Quartz flange pipes can withstand extremely high-temperature environments, typically suitable for applications exceeding 1000°C, making them an ideal choice for high-temperature process flows.
Chemical Stability
The quartz material exhibits excellent resistance to various chemical substances, including strong acids, strong bases, and organic solvents. This characteristic makes quartz flange pipes particularly useful in the chemical and pharmaceutical industries.
High Purity and Low Impurities
Quartz flange pipes are made from high-purity quartz glass, which means they contain very low levels of impurities. This is crucial for applications requiring high-purity environments, such as semiconductor manufacturing.
Excellent Sealing and Mechanical Strength
Quartz flange pipes are precision-engineered to provide excellent sealing performance while maintaining high mechanical strength, allowing them to operate stably in high-pressure environments and reduce the risk of leaks.
Escenario de aplicación
High-Temperature Chemical Processing
Quartz flange pipes are essential in chemical processing plants where high-temperature, corrosive substances are common. They are used in reactors, distillation columns, and piping systems where they ensure reliable transfer and containment of aggressive chemicals at elevated temperatures, such as in the production of specialty chemicals or pharmaceuticals.
Semiconductor Manufacturing Clean Rooms
Due to their high purity and low impurity levels, quartz flange pipes are utilized in clean rooms in semiconductor manufacturing. They are ideal for piping gases and liquids during critical fabrication steps where any contamination can significantly affect the final product. Examples include processes like chemical vapor deposition (CVD) and etching where the purity of the delivery system is crucial.
High-Purity Pharmaceutical Production
In the pharmaceutical industry, quartz flange pipes are crucial for transferring highly sensitive and corrosive pharmaceutical ingredients. Their chemical inertness ensures that the materials do not react with or contaminate the drugs, while their high-temperature stability enables sterilization processes, ensuring the highest purity and safety standards in drug production.
Fiber Optic Production
In the production of fiber optic cables, quartz flange pipes are used to transfer high-purity gases and materials at high temperatures. The controlled environment needed for fiber optic production benefits from the high-temperature and chemical resistance of quartz, as well as its purity, ensuring that the resulting fibers meet demanding standards for signal transmission.
Quartz flange pipes offer several key advantages, including exceptional high-temperature resistance (typically exceeding 1000°C), excellent chemical stability against a wide range of corrosive substances, high purity and low impurity levels ideal for sensitive applications, and superior sealing and mechanical strength for reliable performance under pressure. These properties make them ideal for demanding environments where traditional materials may fail.
Quartz flange pipes are commonly utilized in industries such as chemical processing, pharmaceutical manufacturing, semiconductor fabrication, and fiber optic production. In chemical processing plants, they handle corrosive chemicals and high-temperature environments. In semiconductor manufacturing, their high purity prevents contamination of sensitive electronic components. In pharmaceutical and fiber optic production, their chemical inertness and temperature resistance are crucial for maintaining quality and process integrity.
The expected lifespan of quartz flange pipes depends on various factors such as operating temperature, pressure, chemical exposure, and handling procedures. With proper usage and regular inspection, quartz flange pipes can have a long service life. Routine maintenance should include checking for cracks, wear, or contamination, and cleaning the pipes as needed. Depending on the specific environment and usage, a replacement schedule should be established to ensure ongoing reliable performance.
Preguntas más frecuentes
El vidrio de cuarzo es un material duro y quebradizo con excelentes propiedades físicas y químicas, dureza mecánica extremadamente alta, buen aislamiento eléctrico, resistencia a altas temperaturas y a la corrosión, rendimiento de retardo bajo y estable, buena transmitancia luminosa, etc. Se utiliza ampliamente en semiconductores, óptica, electricidad, química, aeroespacial, automoción y otros campos. Los materiales duros y quebradizos son difíciles de procesar, y muchos campos necesitan urgentemente procesos de corte con un pequeño colapso del borde, menos pérdida de material, baja rugosidad de la sección transversal y un amplio rango de grosor de corte. El método de corte tradicional del vidrio de cuarzo es el corte mecánico, es decir, el corte por disco. Los métodos de corte no tradicionales incluyen el corte por chorro de agua, el corte por hilo de descarga electroquímica, el corte por láser continuo, etc. El corte mecánico tiene un bajo coste, pero el contacto entre la rueda y el material causa un gran desgaste de la herramienta, y el material es fácilmente contaminado por la herramienta. El vidrio de cuarzo es propenso al colapso de los bordes, las microfisuras y la tensión residual, lo que afecta a la resistencia y el rendimiento del material. Es difícil conseguir un corte curvo y requiere un tratamiento posterior, como esmerilado y pulido. El corte por láser no entra en contacto directo con el material, no tiene tensión de contacto y puede realizar cortes curvos complejos. El láser de picosegundos tiene las ventajas de un diámetro de punto pequeño, alta precisión, tiempo de acción corto con el material y área de acción pequeña, y es adecuado para el procesamiento de materiales duros y quebradizos.
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