A quartz slotted rod, as a specialized machining tool, is primarily used for performing slotting operations on quartz materials, such as quartz glass and quartz crystals.
diameter | length |
---|---|
10mm | 300mm |
10mm | 600mm |
12mm | 300mm |
12mm | 600mm |
14mm | 300mm |
14mm | 600mm |
15mm | 300mm |
15mm | 600mm |
15mm | 1000mm |
16mm | 300mm |
16mm | 600mm |
16mm | 1000mm |
16mm | 1200mm |
18mm | 300mm |
18mm | 600mm |
18mm | 1000mm |
18mm | 1200mm |
20mm | 300mm |
20mm | 600mm |
20mm | 1000mm |
20mm | 1200mm |
22mm | 300mm |
22mm | 600mm |
22mm | 1000mm |
22mm | 1200mm |
25mm | 300mm |
25mm | 600mm |
25mm | 1000mm |
25mm | 1200mm |
28mm | 300mm |
28mm | 600mm |
28mm | 1000mm |
28mm | 1200mm |
30mm | 300mm |
30mm | 600mm |
30mm | 1000mm |
30mm | 1200mm |
32mm | 300mm |
32mm | 600mm |
32mm | 1000mm |
32mm | 1200mm |
35mm | 300mm |
35mm | 600mm |
35mm | 1000mm |
35mm | 1200mm |
- Payment method:
By T/T or prepayment,
It depends on the quantity of the order. - Delivery time:
According to the order quantity. - Shipping method:
By sea or by air,
It depends on the customer.
Remarks:
To confirm the order,
the following parameters are required:
① outer diameter ② length ③ quantity
Property Content | Property Values |
---|---|
SiO2 | 99.99% |
Density | 2.2×10³ kg/cm³ |
Hardness | 5.5 - 6.5 Mohs' Scale 570 KHN 100 |
Tensile Strength | 4.8×10⁷ Pa (N/mm2) (7000 psi) |
Compression Strength | >1.1×10⁹ Pa (160,000 psi) |
Coefficient of Thermal Expansion | 5.5×10⁻⁷ cm/cm·°C (20°C-320°C) |
Thermal Conductivity | 1.4 W/m·°C |
Specific Heat | 670 J/kg·°C |
Softening Point | 1730°C (3146°F) |
Annealing Point | 1210°C (2210°F) |
Strain Point | 1120°C (2048°F) |
Work Temperature | 1200°C (2192°F) |
Electrical Resistivity | 7×10⁷ ohm cm (350°C) |
Size | Customized |
Logo | Customized Logo Accept |
There are two primary methods for producing quartz rods: the continuous method and the flame fusion method (also known as the gas fusion method).
Continuous Method: In this method, quartz sand is fed from the top into a furnace, which comprises a metallic quartz crucible surrounded by electric heating elements. The quartz sand melts at high temperatures. The molten material then passes through a shaping orifice at the bottom of the crucible, producing rods, tubes, sheets, or other various specified product forms.
Flame Fusion Method: This method involves using hydrogen and oxygen to melt colorless quartz crystal. The molten material is formed into quartz glass through the melting and congealing of crystalline particles in the flame. The quartz glass is then removed from the flame through different methods and processed into quartz rods of the desired shape.
Semiconductor Industry
In the semiconductor manufacturing process, quartz slotted rods are used for machining critical components such as wafers. They ensure the precision and quality of the products through precise slotting processes.
Optical Instrument Manufacturing
Quartz slotted rods are also widely used in the manufacturing of optical instruments, for applications like creating slots in lenses and prisms to meet the needs of high-precision optical systems.
Ceramics Industry
In the shaping and sintering of ceramics, quartz slotted rods are used for creating slots with specific shapes or structures, enhancing the quality and yield of ceramic products.
Other Industrial Applications
The structure of a quartz stirring rod generally includes the rod body, head, and connecting rod. Heads are designed in various shapes, such as disks or cones, to meet different stirring needs. Connecting rods are typically equipped with adjustment knobs for easy adjustment of the stirring rod length.
Application Scenario
The slotting process involves several steps: First, a quartz round rod is shaped into a square rod. Then, the ends of the square rod are cut, and the flatness, length, and perpendicularity of the square rod are inspected. Subsequently, the square rod is embedded into a graphite plate with an equal number of parallel “V”-shaped grooves on its upper surface. Liquid wax is then poured to secure the square rod to the “V”-shaped grooves. Finally, the liquid wax is cooled with water to solidify, completing the fixation of the square rod.
The slotting apparatus comprises a three-axis CNC machine tool with a graphite plate on its platform. The graphite plate features several parallel “V”-shaped grooves on its upper surface. This design helps improve the positioning and fixation of the quartz square rods, enhancing slotting precision.
Using quartz slotted rods offers multiple advantages, including improving the efficiency of slotting multiple square rods simultaneously, ensuring post-slotting precision, reducing damage to square rods during the slotting process, and facilitating easy removal of the slotted square rods.
Frequently asked questions
Quartz glass is a hard and brittle material with excellent physical and chemical properties, extremely high mechanical hardness, good electrical insulation, high temperature and corrosion resistance, low and stable delay performance, good light transmittance, etc. It is widely used in semiconductors, optics, electricity, chemistry, aerospace, automobiles and other fields. Hard and brittle materials are difficult to process, and many fields urgently need cutting processes with small edge collapse, less material loss, low cross-section roughness, and a wide cutting thickness range. The traditional cutting method of quartz glass is mechanical cutting, that is, wheel cutting. Non-traditional cutting methods include water jet cutting, electrochemical discharge wire cutting, continuous laser cutting, etc. Mechanical cutting has low cost, but the contact between the wheel and the material causes large tool wear, and the material is easily contaminated by the tool. Quartz glass is prone to edge collapse, microcracks, and residual stress, which affects the strength and performance of the material! It is difficult to achieve curve cutting and requires post-processing, such as grinding and polishing. Laser cutting does not directly contact the material, has no contact stress, and can perform complex curve cutting. Picosecond laser has the advantages of small spot diameter, high precision, short action time with the material, and small action area, and is suitable for the processing of hard and brittle materials.
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